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Fan blades are definitely not all 'single crystals of metal', though that is one method of manufacturing them.

Usually they are simply cast and then reworked, which produces a blade of lesser quality than the single crystal ones but they are still quite usable (and a lot cheaper!).



The newer fighter engines (F414, F119, F135) use a single piece "Blisk" fan and compressor, although I don't think its 'single crystal'. For prototyping, they can be 3D printed but are usually cast from molds and balanced for the actual engine.




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